PVB搪瓷反应釜内壁自动清洗系统的设计

Design of automatic cleaning system for PVB enamel reactor inner wall

摘要

为了解决PVB生产过程中搪瓷反应釜内壁残余PVB的自动清洗问题,应用机器人技术、自动清洗技术、自动检测技术,分别从机械执行系统、检测系统、防碰撞系统、控制系统、安全防护系统5个方面着手,设计了一套反应釜内壁自动清洗系统.该系统可以实现锥体管清洗喷头360°径向循环自转,配合高压水射流的方式对反应釜内壁进行全方位清洗,并通过搭载的高清相机实时检测清洗是否完全,降低了人工操作强度,改善了工作环境,提升了操作人员安全性的预期效果.

Abstract

In order to solve the problem of automatic cleaning of residual PVB on the inner wall of enamelled reactor in the PVB production process, applying robot technology, automatic cleaning technology and automatic detection technology, a set of automatic cleaning system for the inner wall of the reactor was designed from five aspects, namely, mechanical execution system, inspection system, anti-collision system, control system and safety protection system. The system can achieve 360° radial rotation of the cone tube cleaning nozzle, with high-pressure water jets for all-round cleaning of the reactor's inner wall, and through the high-definition camera to get a real-time detection of whether the cleaning is completed, which reduces the intensity of manual operation, improves the working environment and enhances the expected safety of operators.

关键词

PVB树脂 / 搪瓷反应釜 / 自动清洗 / 自动检测

Key words

PVB resin / enamel reactor / automatic cleaning / automatic detection

参考文献

[1] 于丽敏. 高性能夹层玻璃中间膜的制备与表征[D]. 长春: 长春工业大学, 2021: 1.

[2] 竹内隆, 叶君伟, 陈明禹. PVC反应釜的高压水清洗[J]. 聚氯乙烯, 2009, 37(6): 41-44.

[3] 刘庭成, 范晓红. 反应釜高压水射流清洗设备研制[J]. 清洗世界, 2007(10): 6-9.

[4] 张庆春. 一种自清洁型生物物料反应釜:CN201620787093.1[P]. 2016—12—21.