高熵合金粉末冶金技术研究进展与发展趋势
Recent advances and future perspectives in powder metallurgy processing of high-entropy alloys
高熵合金作为一种基于多主元设计理念的新型合金体系,突破了传统单一或少量主元素合金设计模式,因其高强度、高硬度、优异的耐腐蚀性和高温稳定性而受到广泛关注。近年来,随着粉末冶金与增材制造技术的快速发展,粉末冶金高熵合金逐渐成为材料领域的研究热点。相较于传统铸造方法,粉末冶金技术能够有效改善高熵合金的成分均匀性与组织细化程度,实现近净成形,并拓展复杂构件的制备能力。本文系统综述了高熵合金的基本理论与核心效应,重点分析了机械合金化、气雾化、电极感应熔炼气雾化、旋转电极雾化及等离子球化等粉末制备技术,以及放电等离子烧结、热挤压、热等静压和增材制造等成形与致密化方法的发展现状。在此基础上,总结了粉末冶金高熵合金在力学性能、耐腐蚀性能、高温稳定性及辐照性能等方面的提升机制与优势,并对其在核能、航空航天、海洋工程及高性能涂层等领域的应用前景进行了讨论。最后,针对成本控制、工艺优化与材料基因工程设计等关键问题进行了展望。
High-entropy alloys (HEAs), designed based on the multi-principal element concept, break through the traditional alloy design strategy dominated by one or two principal elements. Owing to the superior comprehensive properties, including high strength, high hardness, excellent corrosion resistance, and remarkable thermal stability, HEAs have attracted the extensive attention in recent years. With the rapid development of powder metallurgy and additive manufacturing technologies, the powder-metallurgy-processed HEAs have emerged as a research hotspot in the field of advanced materials. Compared with the conventional casting methods, powder metallurgy can effectively improve the compositional homogeneity and microstructural refinement, enable the near-net-shape fabrication, and expand the capability for producing complex components. The fundamental theories and core effects of HEAs were systematically reviewed in this paper, with emphasis on the powder preparation techniques, such as mechanical alloying, gas atomization, electrode induction melting gas atomization, plasma rotating electrode process, and plasma spheroidization, as well as the consolidation and forming technologies, including spark plasma sintering, hot extrusion, hot isostatic pressing, and additive manufacturing. Furthermore, the strengthening mechanisms and performance advantages of powder-metallurgy HEAs in terms of mechanical properties, corrosion resistance, high-temperature stability, and irradiation resistance were summarized. The potential applications in nuclear energy, aerospace engineering, marine environments, and high-performance coatings were also discussed. Finally, the future challenges and development directions, including cost reduction, process optimization, and materials genome engineering design, were proposed.
| [1] |
|
| [2] |
|
| [3] |
|
| [4] |
|
| [5] |
|
| [6] |
|
| [7] |
|
| [8] |
|
| [9] |
|
| [10] |
|
| [11] |
|
| [12] |
|
| [13] |
|
| [14] |
|
| [15] |
(张蔚冉, 张勇. 高熵合金材料研究进展[J]. 中国科学: 材料科学, 2018, 61(1): 2.) |
| [16] |
|
| [17] |
|
| [18] |
(勒进, 张勇. 增材制造高熵合金的组织结构和性能[J]. 金属世界, 2025(1): 1.) |
| [19] |
|
| [20] |
(宋鑫芳, 张勇. 高熵合金研究进展[J]. 粉末冶金技术, 2022, 40(5): 451.) |
| [21] |
|
| [22] |
(刘艳, 尤齐燊, 朱红梅, |
| [23] |
|
| [24] |
(侯维强, 孟杰, 梁静静, |
| [25] |
|
| [26] |
(曲选辉, 张国庆, 章林. 粉末冶金技术在航空发动机中的应用[J]. 航空材料学报, 2014, 34(1): 1.) |
| [27] |
|
| [28] |
(杨强, 鲁中良, 黄福享, |
| [29] |
|
| [30] |
(温家浩, 杨中桂, 丁永春, |
| [31] |
|
| [32] |
(杨扬, 张澳, 李瑶, |
| [33] |
|
| [34] |
(陈泽坤, 蒋佳希, 王宇嘉, |
| [35] |
|
| [36] |
(李天昕, 王书道, 卢一平, |
| [37] |
|
| [38] |
(何春静, 刘雄军, 张盼, |
| [39] |
|
| [40] |
(陈阳, 彭静, 李甲, |
| [41] |
|
| [42] |
(李开洋, 翟蕴龙, 胡新宇, |
| [43] |
|
| [44] |
(冒爱琴, 陈诗洁, 贾洋刚, |
| [45] |
|
| [46] |
(夏敏, 汪鹏, 张晓虎, |
| [47] |
|
| [48] |
(祁进坤, 岳永文, 胡剑, |
| [49] |
|
| [50] |
(李建国, 黄瑞瑞, 张倩, |
| [51] |
|
| [52] |
(赵彬, 朱德智, 郑振兴. 高熵合金增强铸造铝合金的组织与性能[J]. 特种铸造及有色合金, 2019, 39(4): 417.) |
| [53] |
|
| [54] |
(何杰, 马士洲, 张兴高, |
| [55] |
|
| [56] |
(郑亮, 张国庆, 张利冲, |
| [57] |
|
| [58] |
|
| [59] |
(吴文恒, 王涛, 范玎. 增材制造用球形金属粉末主要制备技术的研究进展[J]. 机械工程材料, 2021, 45(11): 76.) |
| [60] |
|
| [61] |
|
| [62] |
|
| [63] |
(王彦军, 张鑫, 张思源, |
| [64] |
|
| [65] |
(田嘉乐, 王成蹊, 宋鹏, |
| [66] |
|
| [67] |
(罗来马, 阮方杰, 叶伟, |
| [68] |
|
| [69] |
(周可心, 杨占鑫, 王俊博, |
| [70] |
|
| [71] |
(罗来马, 颜硕, 刘祯, |
| [72] |
|
| [73] |
(王磊, 高晋昌, 包晓刚, |
| [74] |
|
| [75] |
(王杰, 董宏月, 徐海峰, |
| [76] |
|
| [77] |
(李克峰, 施麒, 毛新华, |
| [78] |
|
| [79] |
|
| [80] |
(关书文, 刘世昌, 时坚, |
| [81] |
|
| [82] |
(侯维强, 吴佳欣, 孟杰, |
| [83] |
|
| [84] |
(张强, 郑亮, 许文勇, |
| [85] |
|
| [86] |
(农必重, 张亚洲, 刘祖铭, |
| [87] |
|
| [88] |
(汤慧萍. 等离子旋转电极制粉技术研究进展[J]. 粉末冶金技术, 2023, 41(1): 2, 54. |
| [89] |
|
| [90] |
(唐光东, 段红平, 张良. 选区激光熔化医用Ti6Al4V粉末循环利用及其对成形质量的影响[J]. 粉末冶金技术, 2025, 43(6): 722, 737. |
| [91] |
|
| [92] |
(冯恩昊, 王小齐, 韩潇, |
| [93] |
|
| [94] |
(顾祥宇, 林媛, 曲星霖, |
| [95] |
|
| [96] |
(张维, 胡斌, 胡明磊, |
| [97] |
|
| [98] |
(孙博, 夏铭, 张志彬, |
| [99] |
|
| [100] |
(林盼盼, 林金城, 于迪, |
| [101] |
|
| [102] |
|
| [103] |
|
| [104] |
|
| [105] |
|
| [106] |
(白玲, 葛昌纯, 沈卫平. 放电等离子烧结技术[J]. 粉末冶金技术, 2007, 25(3): 217.) |
| [107] |
|
| [108] |
|
| [109] |
|
| [110] |
|
| [111] |
|
| [112] |
(林东键, 柳中强, 唐浩, |
| [113] |
|
| [114] |
|
| [115] |
|
| [116] |
|
| [117] |
|
| [118] |
(李海洋, 马兆龙, 程兴旺. 高温高熵合金研究进展[J]. 航空材料学报, 2025, 45(5): 61.) |
| [119] |
|
| [120] |
|
| [121] |
|
| [122] |
(魏瑛康, 罗甜甜, 章文浩, |
| [123] |
|
| [124] |
|
| [125] |
|
| [126] |
|
| [127] |
(任晨宇, 林思聪, 陈凯, |
| [128] |
|
| [129] |
|
| [130] |
|
| [131] |
|
| [132] |
(吕昭平, 雷智锋, 黄海龙, |
| [133] |
|
| [134] |
(张晨, 杨金学, 张怡卓, |
| [135] |
|
| [136] |
|
| [137] |
|
| [138] |
|
| [139] |
|
| [140] |
(邱翔宇, 穆永坤, 贾延东. 选区激光熔化制备高熵合金的研究进展[J]. 金属加工 (热加工), 2025(1): 1, 26. |
| [141] |
|
| [142] |
(李天昕, 卢一平, 曹志强, |
| [143] |
|
| [144] |
(文成, 张闫, 王长鑫, |
| [145] |
|
| [146] |
(王琳婷, 朱丽娜, 李润杰, |
| [147] |
|
| [148] |
(刘宁, 朱智轩, 金云学, |
| [149] |
|
| [150] |
(王家晟, 张勇. 高熵合金: 能源领域的“多面手”新材料[J]. 金属世界, 2025(4): 1.) |
| [151] |
|
| [152] |
(计植耀, 马跃, 王清, |
| [153] |
|
| [154] |
(王磊, 卢秉恒. 我国增材制造技术与产业发展研究[J]. 中国工程科学, 2022, 24(4): 202.) |
国家自然科学基金资助项目(52273280)
/
| 〈 |
|
〉 |