Q460C高强焊接圆钢管外表面残余应力试验研究
翟翔 , 程欣 , 李海旺 , 武海全 , 彭辉 , 闫月勤
太原理工大学学报 ›› 2026, Vol. 57 ›› Issue (4) : 800 -807.
Q460C高强焊接圆钢管外表面残余应力试验研究
Experimental Study of Residual Stress on the External Surface of Q460C High Strength Welded Circular Steel Tube
目的 为研究高强焊接圆钢管残余应力分布模式。 方法 采用盲孔法对2个不同截面尺寸的Q460C圆钢管试件的表面残余应力进行测量,并基于形状改变比能理论对实测结果进行塑性修正。考察了焊接对试件残余应力分布模式的影响规律,并分析了截面尺寸对圆钢管残余应力的影响。 结果 试验结果表明:对于相同焊接条件下直径为650 mm和380 mm的圆钢管,焊缝热影响区范围均为100 mm,焊接对大直径钢管影响较小。对于非热影响区,表面横纵向残余应力均为拉应力,且表面横向残余应力明显大于表面纵向残余应力。基于试验结果提出了考虑圆管直径和焊缝热影响区的三折线直管残余应力分布模型,经与试验结果对比表明,提出的表面残余应力分布模型与试验结果吻合良好,可为焊接圆钢管的稳定分析和承载力计算提供参考资料。
Purposes To investigate the residual stress distribution patterns in high-strength welded circular steel tubes, the hole-drilling strain-gage method is used to measure the surface residual stresses of two Q460C circular steel tube specimens with different cross-sectional sizes. Methods Plastic corrections based on the shape change ratio theory were applied to the measured results. The influence of welding on the residual stress distribution pattern of the specimens was examined, and the effect of cross-sectional size on the residual stress of circular steel tubes was analyzed. Results The experimental results show that, for circular steel tubes with diameters of 650 and 380 mm with the same welding conditions, the range of heat-affected zone of weld seam is 100 mm, and welding has a minor effect on larger diameter steel tubes. In the non-heat-affected zone, both the transverse and longitudinal residual stresses on the surface are tensile stresses, with the transverse residual stress being significantly greater than the longitudinal residual stress. According to the experimental results, a three-segment linear residual stress distribution model for straight tubes considering the tube diameter and the heat-affected zone of the weld seam is proposed. Comparison with the experimental results shows that the proposed surface residual stress distribution model aligns well with the experimental results, providing valuable reference for stability analysis and load-bearing capacity calculation of welded circular steel tubes.
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山西省基础研究计划优秀青年培育项目(202103021222007)
中国博士后科学基金项目(2021M692862)
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