智能化锚固板安装设备的设计与应用研究

Design and Application Research of an Intelligent Anchor Plate Installation Device

摘要

针对核电、大型建筑等领域锚固板传统人工安装方式存在的效率低、质量控制难、劳动强度大等问题，设计一种集钢筋支撑、自动夹紧、精准拧紧、质量检测与合格标记于一体的智能化锚固板安装设备。该设备由安装机架、支撑机构、夹紧机构、拧紧机构、喷涂机构、液压驱动机构和电控机构组成，通过机械结构优化与电液协同控制，实现锚固板安装全过程的自动化与智能化。实验验证表明，设备可适配多种规格核电钢筋，锚固板拧紧扭矩误差≤±3%，单套安装耗时较人工方式缩短60%以上，显著降低劳动强度的同时保障安装质量稳定性，为钢筋连接施工提供高效可靠的技术装备支持。

Abstract

Aiming at the problems of low efficiency, difficult quality control and high labor intensity in the traditional manual installation of anchor plates in fields such as nuclear power and large-scale construction, an intelligent anchor plate installation device integrating steel bar support, automatic clamping, precise tightening, quality inspection and qualified marking is designed. The device consists of an installation frame, a supporting mechanism, a clamping mechanism, a tightening mechanism, a spraying mechanism, a hydraulic drive mechanism and an electronic control mechanism. Through mechanical structure optimization and electro-hydraulic coordinated control, the whole process of anchor plate installation is automated and intelligentized. Experimental verification shows that the device is adaptable to various specifications of nuclear power steel bars, the tightening torque error of the anchor plate is ≤ ±3%, and the time consumed for a single set of installation is reduced by more than 60% compared with the manual method. It significantly reduces labor intensity while ensuring the stability of installation quality, providing efficient and reliable technical equipment support for steel bar connection construction.

关键词

锚固板 / 智能化安装 / 钢筋连接 / 电液控制 / 扭矩检测

Key words

Anchor Plate / Intelligent Installation / Steel Bar Connection / Electro-hydraulic Control / Torque Detection

参考文献

[1] GB 50204-2015,混凝土结构工程施工质量验收规范[S].

[2] 李明, 王强. 钢筋锚固板连接技术在核电工程中的应用[J]. 施工技术, 2020, 49(12):89-92.

[3] 张华, 刘敏. 锚固板安装工艺优化与质量控制[J]. 建筑结构, 2021, 51(S1):1689-1692.