胶料挤出智能无人化作业模式研究与应用

Research and Application of Intelligent Unmanned Operation Mode for Rubber Extrusion

摘要

轨道交通减振产品一系簧用胶料预成型工序通过推行数智化生产改变传统手工作业模式，利用信息化、智能化、自动化等技术，实现自动裁断、自动称量、自动过账、自动接驳机构、自动AGV配送系统等，建立挤出机上位系统并以此系统为中枢，对接制造执行系统（MES）、AGV调度系统（RCS）、挤出机PLC，推料机构PLC，通过工业WIFI各系统互联，实时交互信息，形成MES系统发起胶料需求指令，挤出机上位系统作为中枢指挥PLC、RCS，调度各自动化设备及机构协调联动作业，实现全流程的挤出胶料智能无人化生产模式。该挤出智能无人化工站是深入摸索“智改数转”新模式、高度集成IT/OT/CT技术，聚焦新质生产力、持续提升制造平台核心竞争力，打造数字化应用场景新高地的典型案例。

Abstract

The rubber preform manufacturing process for primary springs in rail transit vibration damping products has transformed traditional manual workflows through digital and intelligent production systems. Leveraging information technology, smart automation, and AI-driven solutions, the system achieves automated cutting, weighing, material transfer, mechanism integration, and AGV delivery systems. An upper-level extruder control system serves as the central hub, interfacing with Manufacturing Execution System (MES), Automated Guided Vehicle (AGV) Scheduling System (RCS), extruder PLCs, and feeding mechanism PLCs. Industrial Wi-Fi enables real-time data exchange across interconnected systems, allowing MES to initiate rubber material demand commands while the extruder control system coordinates PLCs and RCS to synchronize automated equipment operations. This establishes a fully intelligent unmanned production model for extrusion rubber materials. The smart unmanned extrusion facility exemplifies innovative “digital transformation and intelligent upgrading” strategies, integrating IT/OT/CT technologies to enhance new productivity capabilities, strengthen manufacturing platform competitiveness, and create cutting-edge digital application scenarios.

关键词

胶料预成型 / 自动挤出 / 自动接驳 / 自动配送 / 智能无人化

Key words

preform molding of rubber compounds / automatic extrusion / automatic coupling / automatic distribution / intelligent unmanned operation

参考文献

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