血糖仪全自动包装生产线关键技术与装备研究

Research on Key Technologies and Equipment for Fully Automated Packaging Production Lines for Blood Glucose Meters

摘要

针对血糖仪及配套纸托、包装盒等体外诊断耗材包装人工依赖度高、洁净管控难、一致性差、追溯能力不足等痛点，本文以现代制造与智能装备为支撑，研制集成自动上料、视觉检测、装盒、赋码关联、称重、机器人装箱、封箱码垛的全自动包装生产线。系统采用模块化结构、多轴伺服同步控制、视觉精检定位、工业物联网采集与数字孪生优化。应用显示，产线节拍40~60盒/min，重复定位精度≤±0.5 mm，视觉不良检出率≥99.5%，换型≤30 min，OEE≥85%。该产线显著提升包装自动化、数字化、智能化水平，降低人工成本与质量风险，为医疗耗材高端制造装备升级提供重要工程参考。

Abstract

Addressing the challenges associated with high reliance on manual processes, difficult cleanliness control, poor consistency, and inadequate traceability in packaging for in vitro diagnostic consumables such as blood glucose meters and their accompanying paper trays and packaging boxes, this study developed a fully automated packaging production line supported by modern manufacturing technologies and intelligent equipment. The system integrates automatic feeding, visual inspection, box filling, code assignment, weighing, robotic boxing, and box sealing/palletizing. It employs a modular architecture, multi-axis servo synchronous control, precision visual inspection and positioning, industrial IoT data acquisition, and digital twin optimization. Experimental results demonstrate a production rate of 40-60 boxes/min, repeat positioning accuracy ≤±0.5 mm, visual defect detection rate ≥ 99.5%, model change time ≤30 minutes, and an Overall Equipment Efficiency (OEE)≥85%. This production line significantly enhances the automation, digitization, and intelligence of packaging processes, reduces labor costs and quality risks, and provides valuable engineering insights for upgrading high-end manufacturing equipment for medical consumables.

关键词

血糖仪 / 全自动包装生产线 / 现代制造技术 / 医疗包装 / 追溯系统

Key words

blood glucose meter / automatic packaging line / modern manufacturing technology / machine vision / medical packaging / traceability system

参考文献

[1] 国家药品监督管理局. 医疗器械生产质量管理规范[S]. 2014.

[2] ISO 13485:2016, Medical devices - Quality management systems - Requirements for regulatory purposes[S].

[3] 王磊, 李刚. 医疗耗材自动化包装线关键技术研究[J]. 包装工程, 2023, 44 (05):182-189.